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Custom Coil Winding

At ETSM Technical Services, Ltd., we pride ourselves on being master machine builders. We specialize in the custom design and manufacture of coil winding equipment for the electrical transformer and power distribution industries, and also have the expertise to build custom machinery for the metal forming industry. Because we work closely with our customers and listen carefully to them, we can guarantee that each machine is engineered and built to meet exact functional requirements while providing a long service life with minimal maintenance.

Our engineering team uses sophisticated software to create 3D CAD models and detailed drawings, and execute finite element analysis to visualize stiffness and strength to minimize the weight, materials, and cost. Whether electric, pneumatically, or hydraulically powered, we can build 1- and 2-axis coil winding machines that operate anywhere from 0-1,200 RPM with your choice of automatic, manual, or PLC control. Many other customized options are also available.

Each machine is custom fabricated in-house from steel plate for superior performance, and does not leave our shop until it undergoes exhaustive inspection and testing. It arrives at your facility in turnkey condition – fully functional and ready to operate. We provide detailed manuals, drawings, and schematics as well as technical support and certifications.

To learn more about our custom machine design and manufacturing services, read below. If you are interested in learning more about how we have helped other customers or how we can help you, please contact us today.

Check out examples of custom coil winding machines in our portfolio gallery

View Portfolio Gallery

Coil Winding Machine Design & Manufacturing Capabilities

General Capabilities

Build
Fabricate and assemble the machine or system for the customer.
Design

  • Create Concepts
  • Create 3D CAD Models
  • Create Detail Drawings
  • Finite Element Analysis (FEA)

Prototyping
Parts Procurement

Power

Electric
Pneumatic

Hydraulic

Speed

Min
0 RPM

Max
1,200 RPM

Swing Diameter

Max
2 m

Distance Between Centers

Max
3 m

Motor

Min
3 HP

Max
30 HP

Construction Materials

Steel Plate

Torque

Machines Come w/ Rated Torque Output

Machine Axis

2

Weight Capacity

Max
10 tons

Power Requirements

We can meet whatever your power requirements are

Machine Style

Automatic
Manual
Product is ready to use when delivered.

PLC Controlled
Turnkey

Manufacturing Processes

Assembly
Cutting
Drilling
Fabrication
Fastening

Forming
Grinding
Machining
Stamping
Welding

Control Mode

PLC
Touch Screen Interface

Engineering Capabilities

Computer Aided Design (CAD)
Computer Aided Manufacturing (CAM)
Electrical

Hydraulics
Mechanical
Pneumatic

Additional Services Provided

Documentation

  • Fully Detailed Manuals
  • Detail Drawings
  • Schematics

Installation
Reverse Engineering
Technical Support

Industry Focus

Electrical Transformer Industry
Power & Distribution

Industry Standards

CWB Certified
Canadian Welding Bureau & AWS Member
3rd Party Certifications Provided When Needed

Electrical Certifications To your Standards
Material Certifications When Needed

File Formats

AutoCAD (DWG,DXF)
BMP
Bit Mapped Graphics
GIF
Graphics Interchange Format
IGES
Initial Graphics Exchange Specification, ANSI file format.

Inventor (IDW, IPT)
JPG or JEPG
Joint Photographic Experts Group
STEP
Standard for the Exchange of Product Model Data
TIFF
Tagged Image File Format

Ready to get started? Contact our team for more information.

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