This hydraulic coil press was designed and manufactured by ETSM Technical Services, Ltd. for use in coil winding applications by the electrical power transformer industry. It was manufactured using CNC machining, laser cutting, and MIG metal core welding. Every part of the machine was fabricated. Specifications included 150 ton capacity, four pillar type down stroking, 1800mm per minute travel speed and 10mm per minute pressing speed.

This machine includes 12″ color touchscreen interface controls, a final height and tonnage report that is emailed to the user, two beacon lights that go on during operation, a warning buzzer before motion commences, and a four-foot light curtain on the open side. We will build to your supplied specifications, and also to Ontario Press Code specifications and CSA electrical standards. We offer on-site commissioning and start-up. Ship time for this project was four months to Ontario, Canada.

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Project Highlights for the Design & Manufacturing of a 150 Coil Press

Product Description

ETSM Designed and manufactured this coil press for use within a coil winding application

Capabilities & Processes Applied

Design

  • Create Concepts
  • Create 3D CAD Models and CAD Detail Drawings
  • Finite element analysis
  • Design Certification by Ontario Engineer
    Design & Engineering
  • Approved by Client Prior to Manufacturing

Programming
Documentation

  • (2) Copies of Operating and Maintenance Manuals
  • Copy of Engineering Structural Calculations
  • Copy of Engineered Safety Design
  • Copy of Calibration Report

Manufacturing

  • Flame Cutting
  • CNC Machining
  • Laser Cutting
  • MIG Metal Core Welding
  • Powder Coating

Warranty
Rigging & Installation
On-Site Commissioning & Start-Up

System Specifications

Press:

  • 150 Ton Capacity
    Four Pillar Type Down Stroking
  • 2000mm x 2000mm Platen Size
  • Pressing from Top Side
    2300mm Main Ram Stroke
  • 1800mm/min Travel Speed
  • 10mm/min Pressing Speed
  • 30 Min. Max. Pressure Retention Time
  • Digital Display Pressure Gauge

Tonnage Tolerance:

  • ±.5 Ton up to 25 Ton
  • ±2 Ton 25 to 150 Ton

Winding Diameter:

  • 350mm Min.
  • 1600mm Max.

Control:

  • 12″ Color Touch Screen Interface
  • Final Height and Tonnage Report Emailed to Recipient
  • 2 Beacon Lights During Operation and Warning Buzzer Before Motion Commences
  • E-Stop Buttons
  • 4 Foot Light Curtain on Open Side

Safety:

  • Built to Ontario Press Code Specifications
  • Access to Press to be Controlled w/ a Safety
  • Fence and Light Curtain
  • Electrical Inspection Included
Manufacturing Tightest Tolerances

Typical Machine Tolerance ±.001″

Materials Used

Steel
Bronze Bushings

Material Finish

Powder Coated

In-Process Testing/Inspection Performed

Equipment Set-Up and Tested at ESTM’s Facility

Calibrated Load Cell Verification of Operating Parameters

Industry for Use

Electrical Power Transformer Industry

Delivery Time

4 Months

Delivery Location

Ontario, Canada

Standards Met

Customer supplied specifications
Built to Ontario Press Code Specifications

Electrical standards – CSA

Product Name

150 Ton Hydraulic Coil Press

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